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Is this new chem water miscible? Which press you are running. Try to increase the water spray quantity during wash up process if its aplicable on your press.

What's the color sequence, in my opinion it can be an ink tack issue.

Ink film thickness can range from 1-1.5 microns. Two layers of white is recommended for best results. No need to change ink formulation to prevent cracks. You can use UV inks right from the ink can, no need to mix anything. You can do metallic inks with the press but you will have to wash...

Also, Is this a CMYK Job or Pantone colors? Whats the color sequence?

Sounds familiar to me.... But how did you know my company policy?

You need to provide clear pictures.

S-SLT CON : Check the converter power part module, connections/voltages or something wrong with armature circuit. The other faults are of small servo motors.

You wont be able to register with 2S tape.

Its possible to print clear film on offset press but you need UV dryer at the end of press, you also need rollers, blankets and consumables compatible for UV inks. For ink film thickness you can increase or decrease the thickness but if you need a very thick film, you may need to double pass the...

Did you tried changing your fountain solution or inks? Try cleaning them with a metering roller cleaner and apply gum at the end of the shift, this may help a little.

Are you using suction bars at the back edge of the sheets at transfer cylinders?

Also for the 0.3-0.5 board, the SM 102 is not good for heavy boards, because of the smaller cylinder diameters and its transfer cylinder system. CD 102 or XL are the right presses for heavier cardboard due to their sheet transfer system and double diameter impression cylinders.

Can you post some pictures of the marks, may be the marks are from something other than super blue.

Make sure the net is not too much stretched or otherwise you may get marking.

3 votes from me too...

We usually use the paper cutter knife and a steel ruler to lightly cut the plate and then bend the plate at the edge of a table to break the edge.

My advice for lines issue is always CHECK YOUR USB CABLE. ;-)

We used to clean with Blanket wash 1st then with the paint thinner or benzene. Works well. Scotchbrite for heavy build up.

And when you stop the press for feeding paper or blanket wash, suddenly all the ink comes back onto paper as somebody accidentally poured ink directly on rollers.

They are still looking for a pressman to operate it.