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It the press configuration is different it may not be a good idea to have the other printer do the imposition or trapping. It would be best for him to continue to process files through the workflow he's been using, but to take the post RIP files and image them on a different platesetter.

This is what I was getting at... this is the best (maybe only) solution if the other printer is specifically asking you for 1-bit TIFFs.

Can your RIP do it? I don't know of a way to get 1-bit TIFFs from any application in CS. It would make sense to me to keep your workflow the same - but grab the files after you've RIP'd them to send to the other printer to make plates for you.

For the first image - the black CE, it should just be set to overprint, and you wouldn't see the lighter gray inside. The other two look to be enlarged significantly for the posted images, and probably aren't trapping as thick as they appear - but I agree with the others, ask your provider to...

Forgive my bluntness - but this: What is 5Crowd? 5Crowd lets enterprise Marketing and Sales departments do more with less. We're an agency with no creative or production folks on staff. Instead, we have a curated network of freelance professionals, which we call our Crowd. We collaborate with...