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    Backlit graphic poster production on offset press

    Why use a reflective proof? Use a transmissive proof so it's more similar to final product from press.
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    Yes, that is very possible to be using the same press for different types of products.

    Yes, that is very possible to be using the same press for different types of products.
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    Yes, you may use my name. 40 years in business. Mostly operations and quality. (716) 812-0567

    Yes, you may use my name. 40 years in business. Mostly operations and quality. (716) 812-0567
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    Snowflakes

    The objective is to closely match the "contract" proof (target, aim), within practical reason (tolerance limits, 95th % CRF cumulative relative frequency curve). Ever read the fine print in gray ink on the back of the quote, it's called the printing trade customs and the printer decides what it...
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    "Darker" or "brighter" print (ink density?)

    The buyer should always have a "contract color" proof. If giving a press OK approval at press side, the customer is always allowed to take a same as OK signed sheet with them.
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    "Darker" or "brighter" print (ink density?)

    I'm sorry, but I can't, cause they didn't even allow me to take the test-print home. It was just a single sheet. Is this normal - I don't know...
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    Snowflakes

    When visually evaluating two images (proof vs press), distance and proximity is important! The closer together the "this vs. that" are (butt, juxtaposed), the more sensitive we are to seeing differences. That why press operators fold, tear, cut press samples and lay them next to the reference...
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    ink drawdown

    "K" proofer and gravure e-Quate plate from RK Print. Ductor blade pressure and speed adjustable. Very repeatable, dE<0.5 Takes a few minutes to clean.
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    "Darker" or "brighter" print (ink density?)

    Can you post a photo comparing the contract proof vs. press sheeted?
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    TVI basics

    53 - 61 = -8. At the 40% adjust your curve to be -8%.
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    Seeking Opinions on Commercial Printing Techniques from the Late 1940's - For Research

    YES. The types of changes you noted are NOT from normal variations in the first printing. They must be from a completely different printing with different plates. In the 1940's the predominate printing method was letterpress, using relief metal plates.
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    Adjust Dot gain compensation after 1st print IT8.7

    X-Rite i1Pro is a spectrophotometer (hardware). Software can convert % reflectance (spectral data) into any density (SID, TVI) or color metric (CIE Lab, LCh, dE). ISO Standards use color metrics for calibration. Density metrics can still be used for process control.
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    Gradients in Flexography

    Yes, but you need digital plates and/or special screening (XM Hybrid).
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    Gradients in Flexography

    Often occurs with converntional AM screening. If you use a hybrid (XM), where dot is FM in highlights, then goes back to AM later (>10%), this would help. The visual appearance is a smooth vignette or blend to zero. Lightness is not from smaller AM dot, but from farther spaced dots.
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    Thickness Tolerance Standard Validity

    Yes, temperature does affect dimension (size) of metal. However, the thermal expansion for aluminum is only 24 um/m/1'C. 0.001" (1 mil) = 0.0254um So while the width (40") and length might change ever so slightly, the caliper thickness would be unmeasurable to 5 decimal places. No mechanical...
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    Thickness Tolerance Standard Validity

    ISO Standards are often the least common denominator, to meet the needs of the many/most. ISO often uses language of "shall" and "should". Should is tighter than shall. What specific ISO standard are they referring to? I can't think of anything (exposure. processing, handling) that would change...
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    Evolution of Color Proofs

    Also, don't forget Kodak Approval.
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    Plate damage on tail

    Have plate mfg investigate grain direction (roll milling) of the plate?
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    Grey Levels

    With traditional AM dot (Amplitude Modulate, round cluster), #GL = (spi CtP / LPI screening)^2. ie: 4800 spi / 133 lpi (flexo) = 36^2 = 1,296 gray levels Formula does not apply for FM stochastic.
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    Formula values for the Pantone 4044

    You could scan the sample and get the CMYK from Photoshop. To increase accuracy, also scan a gray scale and white point balance on it in case your scanner is not calibrated.
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