Overtime: How was it printed? Part 1

gordo

Well-known member
The proliferation of new printing technologies like commercial production toner and ink jet presses as well as the rapid increase in quality of some traditional systems like flexography, has made it a bit difficult to determine exactly which printing method was used for a given sample. Was it offset or digital ink jet? Flexo or offset?

Here is a guide to help you identify which printing method has been used. The best method is to look very closely with a loupe at the letter forms and then confirm by looking at the halftone dots themselves. Although these images were taken at about 200x to show as much detail as possible, they are not that different than what would be seen by the human eye under a loupe at 10-20x.

Of course print technology is constantly improving so these samples may not precisely reflect your experience.

Offset lithography
Type edges are sharp and well defined. The ink density is similar across the letter. The paper around the printed ink is usually clear/unprinted. The sharpness and consistent ink density is reflected in the halftone dots. Note that this same sharp appearance occurs if the halftone screen used is FM (the third image) rather than AM (second image).

offset e.jpg

Offset dots.jpg

FM.jpg


Gravure
All graphic elements appear halftone screened so the edges of text show a rough halftone appearance. Although presswork color may appear rich, viewed under a loupe, the halftone dots may have a watery appearance. Individual dots may appear to have a hole in their centers.

Gravure e.jpg

Gravure dots.jpg


Flexography
Flexography uses a rubber-like plate that, under pressure, transfers ink to the substrate. This results in type that often appear to be surrounded by a sharp-edged "halo." The same effect, but in opposite, occurs in the halftone dots which may have dark edges and light centers. Both type and halftone dots usually have very sharp and well defined edges. Note that this dot sharpness also occurs with an FM screen printed with flexo (third image).

Flexo E.jpg

Flexo dots.jpg

FM flexo.jpg


Electrophotographic (a.k.a. laser toner, Xerographic)
With electrophotographic systems the image is created by depositing a powder toner. This results in a "sprayed on" appearance. Type edges are soft and there are often specks of wayward toner on what should be unprinted paper. On close examination you'll likely see apparently random Yellow dots. Those are anti-counterfeiting tags. Halftone dots have a similar fuzzy appearance.

Toner E.jpg

Toner dots.jpg


Inkjet
Under a loupe, ink jet type has a "blocky" "chunky" edge appearance. This is caused by the low resolution/large droplet size typical of these devices (despite the claims of high dpi). Sometimes there will be the occasional "satellite" ink droplet near the letter (two are shown in the image below). Because of the way the ink is sprayed onto the substrate, halftoned areas appear to be done with an FM screen. However, unlike the FM screening used in offset lithography, there is usually no apparent pattern or organization to the dots.

Inkjet E.jpg


Continued....
 

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