You can argue quality all you want, I am not listening nor are many others.
Most printers don't understand what quality actually is - so they don't know how to talk to prospective customers about it, which is hopefully the reason that you're not listening.
Gordo
Gordo! is there just a touch of sarcasm in there? LOL
Gordo! is there just a touch of sarcasm in there? LOL
Our shop generally provides all three too. I work pretty hard to make sure our quality stays top notch. even having to but heads with departments heads end the owner sometimes.I still go by the old adage: "Inexpensive pricing, quality, quick turnaround: You can have two of them, but not all three."
Probably doesn't work well these days, as my company seems to provide all three (most of the time), but back in the day, that's the way it was. Maybe still is to some extent.
The objective should be to produce quality at the lowest price.
That was the view of the Quality Movement. The expected outcome of driving quality up was also reducing operating costs because the effort to reduce the factors that resulted in variation and lack of predictability would also reduce costs. The idea of higher quality requiring more cost is faulty. It should be the other way around.
Just my outdated view.
I get what you're saying, and, in some respects, you are correct - in theory (much like college text books).
But, here, in the real world, "higher quality" means slowing down and and paying attention to detail, more QC checks and more frequently.
Here are a couple of "real world" examples of what I am talking about:
(1) When most mail companies postal standardize or "CASS-certify" a customer's mailing list, there will always be a certain percentage of addresses that will not CASS certify (bad addresses). The industry standard for 99% of most mail houses is to simply delete these records from the mailing and continue to process. It's much faster, more productive, and, less expensive. In our case, we take the time to manually correct the bad addresses. It takes more time to do so, and thus, costs more money in production time and labor, and is reflected in our pricing. Our customers know that this "higher-quality" process costs more, but, they appreciate it and are willing to pay a higher price.
(2) We have 6 high-speed digital production presses. NONE of them are equipped with high-capacity stackers that will stack 5 to 10 thousand printed sheets on output. This is by design. For higher Quality Control, our laser operators must remove printed output from the low capacity output trays at a rate of approx 50 to 100 sheets per handful, fan through each group of 50 to 100 sheets, looking for any quality issues (such as speckling, streaking, smudging, poor print quality, etc) as well as any blatant content issues (such as "Dear Mr. G", invalid dates, missing variable data, etc.), and then stack the handful on our stacking tables. This takes more time, increases production cost, but, produces a higher quality product. I guess one could argue that this also reduces cost, as these quality issues are discovered, and corrected, quicker than if they were sitting in the middle of 10,000 sheets in a high-capacity stacker, thus reducing the cost of reprints (if, the shop was conscientious enough to admit that it was sub-quality and commit to re-printing the bad sheets - you'd be surprised at the amount of those who rationalize "hey, it's less than 1% of the run, the customer will never know it, just let it go......."
In short, in the real world, if higher quality actually reduces cost, I should be able to buy a mid-sized BMW at the same, or, lower cost than a mid-sized Kia.
-MailGuru
No, it's a today's reality!!!
Just look at the files specifications asked by many on-line printers: most of them want pages in JPEG or TIFF in CMYK without profile... this shows that either they are incompetent and ignore most of the basis of printing and quality, or are butchers who make crap-printing voluntarily... In both cases, quality is far away to be their main concern!!!
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The best definition of "quality" that I've ever seen is Deming's: "Quality is meeting customer expectations." BTW - it is not exceeding customer expectations as that is as much a business failure as not meeting customer expectations.
I have read this statement of Deming's before and it has always bothered me. I think it needs to be taken in the proper context.
It is a practical statement but if one pushes quality past what the customer expects and it leads to lower operating costs, then exceeding the customer expectations is worthwhile.
How does Deming measure quality? I expect that it is very much related to the reduction of variation and accuracy of the aim point for a specification, applied to the manufacture of parts or to some measure of satisfaction of customers.
There are a lot of views on what quality means but from a manufacturing view point it tends to mean an ability to meet specifications with a statistical variation within tolerance. I guess from a service point of view it means deliver what you say you will at the time you say you will, which the customer perceives as good.
"Exceeding customer expectations" to me simply means that customer expectations weren't properly defined, communicated, and set effectively in the first place. Actually, the more I think about it the more I think exceeding customer expectations is not even possible. You can meet or fail to meet expectations but I don't think you could exceed them. Maybe you could give me an example of how that would appear?
gordo
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