Heidelberg GTO -- Gearmarks on Printed sheet

Gear Marks !

Gear Marks !

Hello fellow Lithographers,


The Cylinder Pressures - Need Resetting !!!!!!!!!!!!!!!!


Regards, Alois

I enclose a PDF
 

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I have a double colour Heidelberg GTO. Lately the machine has started giving gear marks -- with width corresponding to the drive gears whenever I print solids or heavy screens. Have replaced ink rollers with no improvement. Can anyone suggest a solution. - Laxmi Kant Kuthiala
Pressure problems appear risks (lines) in the imprint horizontal.Preciso help.
 
Gear streak or not?

Gear streak or not?

Are you sure it's a gear streak?

The only reason I ask, is I have seen many streaks that look like gear streaks but actually turned out to be roller streaks.

Many times it was due to a rubber roller being set too tight or that it lost part of it's bonding to a roller core, which caused the rubber to wrinkle when turning against an oscillating roller, which will transfer all the way to the printed sheet and look like a gear tooth pattern. Even a new roller can do this if there is a defect in the bonding to the core, or if it is just set too tight.

I have seen this issue on a variety of machines, I think they are all susceptible. In the past I have inked the unit up with a dark color, Black or Cyan, let it tack up a little bit, and just let it run at printing speed, then look at the surface of the rollers as they turn with a bright flashlight. If you see any "patterns" in the ink, this may be your problem.

You may indeed have a mechanical problem, but it's just a thought.
 

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