Re: High Resolution for Print
Sorry Russell,
I'm assuming that you are referring to printing on a printing press rather than printing to an ink jet proofer (or press)
I think there are may be two issues in your question.
1) the resolution of an image that will be halftone screened relative to the halftone screen frequency (lpi)
2) the resolution of the output device needed to achieve enough gray levels at the requested halftone screen frequency (lpi)
I tried to answer the first. You wrote: "when a 600ppi to 1200ppi image is sent to the RIP and outputed to even a larger line screen of 170 lpi" "He said that the request for art above the printers max line screen is unnecessary." " request for 1200ppi image for 150lpi press work"
The bottom line is that you do not need an input image (scan, digital pic) to have a resolution higher than about 2x the lpi of the halftone screen that will be used to print it. The issue is not about gray levels but about the halftone screen being able to resolve the pixels of the original image. If the image resolution is too low the halftone will resolve the pixels which you will see as jagged pixelated edges in the image. Increasing the resolution of the original image makes the pixels smaller relative to the halftone and so you don't see the pixels anymore. A resolution past 2x the lpi (i.e. more than 350 dpi for a 175 lpi screen) is, as you put it, unneeded.
If you are asking about the resolution of the output device in order to support a particular halftone screen, e.g. 1200 dpi CTP device used to image a 150 lpi halftone, then that is a different matter. Now gray levels become important. But not the gray levels in the image you are reproducing, but the number of gray levels that can be created by the halftone screen given its frequency (lpi) relative to the resolution of the CTP device (1200 or 2400 dpi).
In general, in a halftone screen, a range of 256 gray levels provides small enough tonal steps to build sharp images, moderate blends and smooth vignettes. The steps from one gray level to the next are virtually indiscernible. However, there is a special relationship between gray levels, output device resolution, and line screen ruling that is summed up in the formula: (dpi/lpi)2 +1= number of gray levels possible. Using this formula would suggest that requesting a 300 lpi screen on an output device with a resolution of 2400 dpi would result in only 65 possible levels of gray – (dpi/lpi)2 +1= 65 gray levels. In this case, with only 65 tones available, we would see visible tone step artifacts such as “shade stepping” or “contouring” where the color steps abruptly from one shade to the next without a smooth transition. When the ratio of dpi to lpi drops below 16, the number of available gray levels drops to below 256 resulting in tonal reproduction that is inaccurate and uneven, and because of this constraint, the number of available gray levels decreases as the screen ruling increases. Fortunately, in reality, the (dpi/lpi)2 +1 calculation only determines the tonal capacity of a single halftone cell and does not reflect modern screening methods.
Most modern RIPs, instead, use a halftone "supercell", which is a grouping of many halftone cells, to build screens with more accurate angles, screen rulings, and tonal gradations. Supercells contain many more pixels than an individual halftone cell and subsequently can be used to represent many more gray levels than a single halftone cell. By activating pixels in some of the neighboring halftone cells at different gray levels within the supercell, a broader range of gray levels, typically between 1024 and 4096, can be achieved.
Users of systems without this functionality must resolve gray-level issues by increasing the addressability and resolution of the output device (e.g. going to 4000 dpi), which slows down the imaging speed, or by limiting the screen ruling to a low lpi,
The optimal performance-to-quality ratio supports the popularity of devices that operate in the range of 2400 dpi. Systems using supercell screening technology to extend gray levels offer all the resolution, all the screening, and all the throughput speed that the majority of users will ever need.
I hope that's a bit clearer.
best, gordo