Overtime: What the press operator is checking

gordo

Well-known member
Checking sheet2.jpg


It's the stereotypical image of a press operator - bent over the presswork and examining it under a loupe. People attending a press approval often wonder what the press operator is examining so closely. In fact there's a great deal of information that the press operator can determine from a close up view of the press work.

The first thing that's checked is registration.

In out registration.jpg

On the left, dot centered rosettes indicate that the presswork is out of register by one half row of dots. On the right, clear centered rosettes shows the presswork is in register. This is not to be confused with "rosette drift" where rosettes drift from clear centered to dot centered which is usally caused by a poor original halftone screen design.
Misregisration.jpg


Misregistration can also be determined by examining the edge of images to see if one of the process colors is extending beyond the image edge. Click on the above image to enlarge.

Next is halftone dot formation.

Doubling.jpg


Halftone dots can reveal issues such as dot doubling that may be the result of loose or incorrect blanket packing.

Various Dots.jpg


Here speckles of ink indicate there may be a problem with the plate processor. Also, in this case, the black printer is, because of the elongation of the dots, showing a problem with slurring.

Dot Distortion.jpg


The amount and type of halftone dot distortion can reveal problems with ink water balance as well as the condition of the fountain solution.

Wrong densities.jpg


When halftone dots are the same size and should be the same approximate density as in the case of Cyan and Magenta - but aren't - this can signal a problem with the solid ink density or an ink/water imbalance.

Calcium carbonate.jpg


Pinholes forming inside halftone dots can signal a calcium carbonate issue.
 
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