Rigid packaging

mulo_g

Well-known member
Due to covid and drop in business of books we wish to divert to rigid / hard boxes. We are looking for small quantities of 500-5000 a lot, with production of 500 a day. We will be newbies. Are there any ready dieline resources? What are the software and equipment required. We have a motorized gluing machine, Polar guillotine, rotary board cutter, cover thermal laminator. Punching dies and printing will be outsourced.
 
Hi! It is a common problem for beginners. They are undecided and do not know where to start. For sure, everything related to industry and mass production must be mechanized. To make 500 boxes a day, you don't need the most wow packing machine. An average one at an affordable price is enough. I also worked for a while in the industrial field, and there we used the packing machines from Used Process and Packaging Equipment For Sale at Kitmondo – the Used Industrial Equipment Marketplace.These manifested themselves very well throughout working with them. They worked quickly and without interruption at the most inopportune moment.
 
We are considering a v grooving machine (flat bed type because they can groove mdf and don't curl the board). There are 2 types to my knowledge.
Type 1- Board is placed on table manually . Table moves through grooving blades
Type 2- belts and rollers carry the board through a straight/ flat path through grooving tools.
Anyone having knowledge or experience about the advantages and disadvantages of both? Help requested. Thanks
 
We also make rigid boxes, mainly to provide child-resistant cannabis packaging and pre-roll boxes for the canna business, we can produce about 2000 per day. Most of the time, boxes need to be handmade.
 
About the die-cut lines, yes there are some software that can provide the structural design of the rigid boxes, and only need to input the sizes information to generate the final die-cut lines. If you want to know, I could share it with you, but their language is Chinese.

Small-quantity rigid packaging production usually requires:
1. semi-automatic die-cutting machine (automatic die-cutting machines are not suitable for small-batch rigid boxes production),
2. semi-automatic hot stamping machine,
3. corner pasting machine,
4. V-groove machine,
5. assembly line,
6. assembly machine,
5. other auxiliary machines.

But the most important thing is that compared with the folding card paper boxes, the rigid boxes require more labor (this is due to the various structures of the rigid boxes, so many processes cannot be completed by machines).

Suppose you want to expand your business scope and increase your rigid packaging business. In that case, it is recommended to cooperate with a more cost-effective rigid boxes factory to reduce costs, so that you can better focus on business expansion.

Xiamen USEE Packaging is a company specializing in the production of rigid packaging boxes. We can supply you with various customized rigid boxes, if you want to expand your rigid boxes business, we sincerely welcome you to cooperate with us.
 
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Sure. Distance, sampling, logistics will be important factors
Yes, the distance is relatively far, but this isn't a big problem, we have long-term cooperate forwarders and provide door-to-door service, you don't need to do anything except tell us what you need.

About the sample, normally our clients also made sample before mass production too, it's convenient for you to make sample with us, we provide service from design, making sample, shipping, so you can just wait in your office to receive the sample.

We provide sea, air, train, and express shipping, and all the options provide door-to-door service. And one more IMPORTANT thing is shipping safety, our forwarders are top forwarders, we provide 100% safety guarantee and purchase transportation insurance for every order.

Our Company Website: https://www.useebox.com
My contact information:
Mobile/WhatsApp: +86 159 8086 2965
Email: [email protected]
 
Wow, these boxes are absolutely stunning! The attention to detail and craftsmanship is impressive. We not only provide a sleek and professional packaging solution but also serve as a great way to protect and showcase the gift boxes. The rigid construction ensures that the product remains safe and intact during transportation
 
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Due to covid and drop in business of books we wish to divert to rigid / hard boxes. We are looking for small quantities of 500-5000 a lot, with production of 500 a day. We will be newbies. Are there any ready dieline resources? What are the software and equipment required. We have a motorized gluing machine, Polar guillotine, rotary board cutter, cover thermal laminator. Punching dies and printing will be outsourced.
Here is the updated response with Packaginglane mentioned:

Dielines

There are a number of resources available for finding ready-made dielines for rigid boxes. One option is to search online for "rigid box dielines." You can also find dielines in trade publications and catalogs. If you are looking for a specific type of dieline, you can contact a packaging supplier or a packaging design firm.

Software

There are a number of software programs available for designing rigid boxes. Some popular options include:

  • CorelDRAW: This is a vector graphics software program that is used for a variety of purposes, including designing rigid boxes.
  • Adobe Illustrator: This is another vector graphics software program that is popular for designing rigid boxes.
  • BoxMaker: This is a software program specifically designed for designing rigid boxes.
Equipment

In addition to the software, you will need some basic equipment to produce rigid boxes. This includes:

  • A cutting machine: This is used to cut the board to the correct size.
  • A scoring machine: This is used to score the board so that it can be folded easily.
  • A gluing machine: This is used to apply glue to the box.
  • A laminator: This is used to seal the box.
Other considerations

When designing and producing rigid boxes, there are a few other things to keep in mind:

  • The type of board: The type of board that you use will affect the strength and durability of the box.
  • The size of the box: The size of the box will affect the amount of material that you need and the cost of production.
  • The printing: The printing on the box can be done in-house or outsourced.
  • The finishing: The finishing on the box can include things like embossing, debossing, and foil stamping.
Packaginglane

Packaginglane is a website that offers a variety of resources for packaging professionals, including dielines, software, and equipment. They also offer a variety of services, such as printing, finishing, and fulfillment. If you are looking for a place to start your rigid box project, Packaginglane is a good option.
 
Rigid packaging refers to containers or packaging materials that maintain their shape and structural integrity, providing sturdy and durable protection for products during storage, transportation, and display. These packages are typically made from materials like plastic, metal, glass, or wood, offering strength and resistance to external forces, ensuring the safety and preservation of goods such as food items, cosmetics, pharmaceuticals, and various consumer products. Rigid packaging is widely used across industries due to its ability to safeguard contents from damage while offering a reliable and often reusable solution for packaging needs.
 
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To get started, there are indeed ready-made dieline resources available online for various box types and sizes. Websites like Pinterest, Packlane, or even supplier websites often offer downloadable dielines that you can customize to suit your needs.
 

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