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Set-up boxes have been in use since the late 1800’s. Today, there are many variations of possible styles, some of which may be seen on the following pages. For our purposes, we will describe the manufacture of the most basic style, the wrapped set-up base and
lid.
Non-bending chipboard, the material most often used for rigid boxes, may range from 040 (40 thousandths of an inch) to .080 or more. Compare this to folding cartons, whose stock may vary from .010 to .036. Note that there are many types of substrate used by folding cartons depending upon the end use of the packaging, but most set-up boxes use chipboard. This is because in set-up box manufacturing, the finishing is done to the wrap, not the substrate.
The exception is when a material called white vat-lined chip is used. In this case, the chipboard is lined on either one or both sides with a white coating made from newsprint, giving the box a more finished appearance. This stock works especially well if the interior of the box is to remain unfinished, or unlined. By contrast, Image 5 shows some samples of lined boxes.
The goal in set-up box manufacturing is to bring the wrap and the formed chipboard lid or base together, adhering them in perfect alignment before forming the finished tray. Of the six fundamental steps in the production of a set-up box, two make the box, two produce the wrap, and two bring them together to produce the tray: for the tray-scoring and staying; for the wrap-printing/preparation and applying adhesive; and finally, for the completed tray-spotting and wrapping.
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Kylin Int'l Machinery Limited,Paper bag machine in china,case making machine,bookbinding machine,glue machine,book cover making machine,rigid boxes machine,turning in machine,glueing machine,setup boxes,slipcase maker
lid.
Non-bending chipboard, the material most often used for rigid boxes, may range from 040 (40 thousandths of an inch) to .080 or more. Compare this to folding cartons, whose stock may vary from .010 to .036. Note that there are many types of substrate used by folding cartons depending upon the end use of the packaging, but most set-up boxes use chipboard. This is because in set-up box manufacturing, the finishing is done to the wrap, not the substrate.
The exception is when a material called white vat-lined chip is used. In this case, the chipboard is lined on either one or both sides with a white coating made from newsprint, giving the box a more finished appearance. This stock works especially well if the interior of the box is to remain unfinished, or unlined. By contrast, Image 5 shows some samples of lined boxes.
The goal in set-up box manufacturing is to bring the wrap and the formed chipboard lid or base together, adhering them in perfect alignment before forming the finished tray. Of the six fundamental steps in the production of a set-up box, two make the box, two produce the wrap, and two bring them together to produce the tray: for the tray-scoring and staying; for the wrap-printing/preparation and applying adhesive; and finally, for the completed tray-spotting and wrapping.
for more info, pls visit the link:
Kylin Int'l Machinery Limited,Paper bag machine in china,case making machine,bookbinding machine,glue machine,book cover making machine,rigid boxes machine,turning in machine,glueing machine,setup boxes,slipcase maker
