Parameters in CTP Plates

muralimanoj

New member
Dear All,
I am fresher for the forum and this is my first thread.Please through me some clarity on the basics of CTP parameters such as:

1) What is LPI?
2)What is DPI?
3)What is 20micron and 10 micron dot?

And how they affect the printing quality.

Thanks in advance
 
I'll take them in reverse.
An imaging device, usually a film or platesetter, exposes film or plate to light. Let's call the smallest addressable area of exposure a "speck" (because the words 'dot' get thrown around too much, and confuse people). So our platesetter or filmsetter can reliably make small specks of exposed area on plate or film.
3) usually in FM screening, we are using a very small dot, of a consistent size. The number of these small dots within an area produces the same effect in our eye as making the dots larger and smaller, as in AM screening (Amplitude Modulation). In FM screening, we're changing the Frequency that these tiny dots are scattered across film or plate. What's the actual size of these dots? They're tiny, and measured in Microns (short for micrometer, μMeter, 1/1,000,000 of a Meter). The common sizes are 10μM or 20μM.

2. DPI. Those 'specks' I described, used for making an image on plate or film, are the smallest addressable parts of an image on a plate or film. By addressable, I mean that the laser light can be simply turned on or off at these locations. How many of these specks can be found across a certain length? Thats DPI, Dots Per Inch. By using the word 'dots' though, it makes for confusion. Think 'specks' at this point. Common DPIs used in printing range from 1200 DPI to 3000 DPI. I'd have to say 85% of everything I see is 2400 DPI. Creo heads, for example, are almost all set to 2400 DPI. Other recording devices use zoom lenses to allow for different DPIs.
Another term for DPI is 'Resolution', as in "how finely can we resolve this image?". Think of a Photoshop image, and using the Zoom In function over and over until you see big pixels on the screen. You have reached the limit of your 'resolution' and can resolve it no better.

3. LPI. Lines Per Inch. In AM screening printing, we are printing images represented by dots of varying size. The dots can be different shapes like circles, ellipses, or squares. Each dot in the formation has an area of space, like a grid, that can be completely empty, completely filled, or something in between. Let's call that grid space a 'cell'. How many of these cells are there in an Inch? That's LPI, Lines Per Inch. Different needs call for different LPI from fine to course. 200 LPI might be for printing a Ferrari brochure on heavy paper. 65 LPI might be for a newspaper or screen printing, where you can actually see the dots with the naked eye.
150 LPI is very common in a lot of Commercial Printing.
If we exposed a plate with a 50% tint in a 1 inch square at 150 LPI square dot screen, with the angle of this screen at 0Ëš or 90Ëš and looked at the results through a microscope, we could actually see and count 150 lines of half filled square dots (in both directions, up and down).
To tie all this together, each one of those lines of square dots is made by a machine that builds those dots with 'specks' of image according to the resolution set, say 2400 DPI (or specks per inch) (see why I don't like to say 'Dot'?)

I know, way too long winded! That's what you get when I'm having my morning coffee.
 
oh, "How do these affect print quality?" was the last bit.

Basically, the higher the resolution of your imaging device in DPI (# of specks per inch it can reliably make) the higher the POTENTIAL quality of your output.
The theory I was taught was that the human eye can distinguish 256 levels of gray. (Number sounds a bit fudged to me as it works out too perfectly with digital electronics, but anyway)
If we looked at an inch if film or plate, and imagined the 2400 specks per inch, divided by the 'cells' I mentioned in pt.1 of this answer) that make the 133 Lines of Square or Round Dots ,or any shape dot pattern, how many specks are being used to form each row of dots?
If there's 2400 specks per inch, and you're making, say 150 lines of dots out of those specs, that would be 2400 specks/inch ÷ 150 lines of dots/inch= 16 specks/row of dots.
Funny, because that's the theoretical maximum lines screen I should be able to render at 2400 DPI, with best results.
Why? If we have 16 specks per row of dots, and imagine our cell (our space to create a single dot of any shape), and we realize we have 16 specks in both directions, that means we have 16 x 16= 256 specks in the cell! How about that! We can address, and turn the laser on 256 times to make 256 levels of gray within that cell. The order and shape we turn them on determines whether that dot is square, round, elliptical, etc.
So in general, we theoretically need a resolution at least 16x's the desired line screen ruling. In the real world, many software tricks are pulled to allow much higher line screens than this theory tells us. The old standard Creo recording head, for example, is fixed at 2400 DPI and yet many a job was done at 200, 250 and higher line screens.
If the software didn't compensate for this 16x's rule, the most obvious place you would see a problem would be in gradations. They wouldn't be smoothed, but stepped.
This is also a theoretical maximum line screen. There really isn't a theoretical minimum. You can render 20 LPI dots at 2400 DPI. It is overkill, and no one will notice the fine resolution on something like a billboard 50 ft off the ground, but you won't get arrested. In fact, if a very coarse line screen is just an occasional job, you could make the argument of just outputting at 2400, rather than having to set up and run some test plates, laser power tests,and calibration curves for a 1200 DPI set up on your device. Especially on Thermal Platesetters as the power is so high at 2400, they cannot really double the light intensity when going to 1200 DPI (spread the beam specs to double their size requires more power for proper exposure, right?). So what many manufactures do is double up the pixels (or specks) to make a group of four specks, and address it as one. So, you take a 2400 DPI grid of specks, pair the specks in both directions, and turn them on and off as one. Congratulations. You're emulation a lower res output at a higher res! Not sure why people do this on these machines, but they can. Maybe their output files are rendered at 1200 DPI?
You're probably sorry you asked this question by now!
 
I'll take them in reverse.
An imaging device, usually a film or platesetter, exposes film or plate to light. Let's call the smallest addressable area of exposure a "speck" (because the words 'dot' get thrown around too much, and confuse people). So our platesetter or filmsetter can reliably make small specks of exposed area on plate or film.
3) usually in FM screening, we are using a very small dot, of a consistent size. The number of these small dots within an area produces the same effect in our eye as making the dots larger and smaller, as in AM screening (Amplitude Modulation). In FM screening, we're changing the Frequency that these tiny dots are scattered across film or plate. What's the actual size of these dots? They're tiny, and measured in Microns (short for micrometer, μMeter, 1/1,000,000 of a Meter). The common sizes are 10μM or 20μM.

2. DPI. Those 'specks' I described, used for making an image on plate or film, are the smallest addressable parts of an image on a plate or film. By addressable, I mean that the laser light can be simply turned on or off at these locations. How many of these specks can be found across a certain length? Thats DPI, Dots Per Inch. By using the word 'dots' though, it makes for confusion. Think 'specks' at this point. Common DPIs used in printing range from 1200 DPI to 3000 DPI. I'd have to say 85% of everything I see is 2400 DPI. Creo heads, for example, are almost all set to 2400 DPI. Other recording devices use zoom lenses to allow for different DPIs.
Another term for DPI is 'Resolution', as in "how finely can we resolve this image?". Think of a Photoshop image, and using the Zoom In function over and over until you see big pixels on the screen. You have reached the limit of your 'resolution' and can resolve it no better.

3. LPI. Lines Per Inch. In AM screening printing, we are printing images represented by dots of varying size. The dots can be different shapes like circles, ellipses, or squares. Each dot in the formation has an area of space, like a grid, that can be completely empty, completely filled, or something in between. Let's call that grid space a 'cell'. How many of these cells are there in an Inch? That's LPI, Lines Per Inch. Different needs call for different LPI from fine to course. 200 LPI might be for printing a Ferrari brochure on heavy paper. 65 LPI might be for a newspaper or screen printing, where you can actually see the dots with the naked eye.
150 LPI is very common in a lot of Commercial Printing.
If we exposed a plate with a 50% tint in a 1 inch square at 150 LPI square dot screen, with the angle of this screen at 0Ëš or 90Ëš and looked at the results through a microscope, we could actually see and count 150 lines of half filled square dots (in both directions, up and down).
To tie all this together, each one of those lines of square dots is made by a machine that builds those dots with 'specks' of image according to the resolution set, say 2400 DPI (or specks per inch) (see why I don't like to say 'Dot'?)

I know, way too long winded! That's what you get when I'm having my morning coffee.

Thank you NJservice for your explanations on my queries.....though i find the second post confusing
 
muralimanoj

A 21 micron dot is about the same as a 2% dot at 175 lpi.

If your broader process from imaging through print delivery can't
hold a 2% dot at 175 lpi, then printing with dots built upon dithered
21 micron dots won't do you any good. This higher frequency would
negatively affect print quality (in this case).

Driving out process variables contributes to consistent image quality.

I hope this helps to put NJ's comments in perspective.

Regards,
 
dot visibility problem

dot visibility problem

Hi all,
Now i am facing problem of dot visibility in all images and letters by naked eye.So please suggest remedy for that.Please tell me the dpi and lpi value for a good colour photo reproduction in newspaper industry .

My email id:[email protected]
Thanks..
 
Hi all,
Now i am facing problem of dot visibility in all images and letters by naked eye.So please suggest remedy for that.Please tell me the dpi and lpi value for a good colour photo reproduction in newspaper industry .

My email id:[email protected]
Thanks..

Newspaper CtP devices are typically 1200 or 1270 dpi.

The lpi ranges from 85-110 lpi or 25-36 micron with FM screening.

best gordo
 

PressWise

A 30-day Fix for Managed Chaos

As any print professional knows, printing can be managed chaos. Software that solves multiple problems and provides measurable and monetizable value has a direct impact on the bottom-line.

“We reduced order entry costs by about 40%.” Significant savings in a shop that turns about 500 jobs a month.


Learn how…….

   
Back
Top