Dear Colleagues,
Sorry for the delay in responding to the more recent communications about “Who teachers the teachers?” I am enjoying the dialogue but needed to find some time amidst a busy schedule. I’ll address (1) the “positive ink feed” theory and (2) teaching graphic communication.
(1) First I will address three quotes with my notations following each.
“A positive ink feed, by what ever means, that goes directly into the high speed roller train, which will not be disturbed by any changes in the variables above, will result in very consistent print density. One cannot wash the print out.”
I’ve run presses and owned one. Ink density is impacted by more than ink feed. Even in electronically controlled presses, regardless of ink feed, water can change. But there is more. Density is only relevant on the printed sheet. Once ink is fed into the ink train, positive feed or whatever, there are a myriad of dynamic variables that have to be controlled. They are dynamic because they are mechanical variables and can cause change in the system–heat, speed, pressure, wear, chemistry, etc. If anyone is interested I can provide workable tolerances for each because I’ve measured them on hundreds of presses and thousands of press units in about 250 companies where I’ve been a consultant during over my 49-year career (I’m just getting started). This is not theory. This is reality.
Some of these variables include:
- Plate-to-blanket squeeze (differs for compressible vs. conventional blankets).
- Ink film thickness (differs for sheetfed or web on 1st steel oscillating roller above the form rollers on the opposite side of the dampening system).
- Fountain solution formulation, pH, and conductivity.
- Form roller settings to the plate and from side to side.
- Form roller and distributor roller durometer (changes with wear and impacts ink distribution).
- Ink tack (force required to split an ink film from the a surface; differs for sheetfed and web).
- And much more.
“There will be no balancing of ink and water. One sets the ink feed rate for the image requirements and one sets the water for the plate conditions. Adjusting the water will not affect the ink feed rate which in turn will provide consistent print density.”
See my note above. There is a lot more than ink and water than impacts density on the sheet.
“Theoretically this is based on the principle (not theory) of Conservation of Mass. The amount of ink going out of the press must be equal to the amount of ink going into the press when the press is at steady state conditions. The balance of the mass of ink in and out of the system is independent of any other variable.”
“Theoretically… (not theory)”? Which is it, theory or not theory? It can’t be both. However, it is theory and has no practical application because, as any experienced press operator will confirm, in reality no press is always in a “steady state [of ] conditions.” This will never be until all cylinder configurations, roller dynamics, and other mechanical variables are removed.
So the theory is that, “The amount of ink going out of the press must be equal to the amount of ink going into the press… .” I agree. However, as Al Ferrari astutely pointed out, the way the ink behaves and is distributed in the press impacts the final density on the sheet. For example, the ideal situation is a 50:50 split of ink at each transfer point such as from ink fountain to distributors rollers (roller-to-roller) from the final distributor roller to the form rollers, from the form rollers to the plate, from the plate to the blanket, from the blanket to the press sheet. If there is anything more or less than a 50:50 split between each of these points there will either be ink buildup or ink starvation in the printing unit, both of which impacts density. Because of the mechanical dynamics previously referred to, a 50:50 split is nearly impossible to maintain consistently. Hence, there are ongoing adjustments required, even in presses having electronic controls, well beyond ink feed, that influences density.
(2) Teaching methodology at Cal Poly has been brought into question. I will address that by a WWT blog by Brian Lawler that is soon to appear.
When 13 people on a press is a good thing - Blognosticator
I always accept positive criticism and would like to know if anyone takes issue with the teaching approach described as it reflect the entire teaching methodology at Cal Poly–hands-on and “learn by doing.”
Best wishes to all of my colleagues on this site.
Harvey Levenson
Dept. Head
Graphic Communication Department
Cal Poly